Tablet Size, Colour and Surface Variation
Provide representative tablets, including normal size, colour and surface variation. Include broken product in the trial challenges.
Filling and packaging systems
Tablet Counting Fillers
Plan tablet counting into bottles around tablet size, colour and surface variation, count range, bottle opening and required production rate. Trial feeding, counting and bottle transfer together, including incomplete fills, broken product and interrupted cycles.
Speak directly with Lancing about tablet counting into bottles.
Quick answer
What information is needed to specify a tablet-counting bottle filler?
Provide representative tablets, count ranges, bottle openings and the required production rate. Include normal size, colour and surface variation in the trial. Assess feeding, counting and bottle transfer together, with challenges for incomplete fills, broken product and an interrupted cycle before agreeing release checks.
Six useful questions
Describe what you need from tablet counting fillers before choosing a solution
For routine production using tablet counting into bottles, share the normal condition, realistic range and difficult cases the finished system must handle.
Bottle Formats and Openings
Supply the intended bottle formats and opening details so feeding, counting and bottle transfer can be assessed together.
Target Count Range
State the required count range for each bottle format and agree checks for incomplete fills.
Required Production Rate
Describe the required production rate and format changes so trials reflect your production pattern.
Cleaning, Access and Changeover
Set out cleaning and access needs, together with the tablet and bottle formats changed between runs.
Incomplete Fills and Interrupted Cycles
Challenge the proposed sequence with incomplete fills, broken product and an interrupted cycle before agreeing release checks and reject handling.
Applications
Two useful starting points for tablet counting fillers
Compare tablet variation, count range, bottle openings and required production rate, including interrupted cycles and format changes.
What happens next
Your route from an initial enquiry to a working solution
You can review decisions about cleaning, access and changeover method and finished-pack checks and reject handling at each stage.
- 01
Review Tablet and Bottle Samples
Supply representative tablets and bottles, including normal size, colour and surface variation, count ranges and bottle openings.
- 02
Trial Feeding, Counting and Bottle Transfer
Assess feeding, counting and bottle transfer together. Include incomplete fills, broken product and interrupted-cycle challenges before agreeing release checks.
- 03
Integrate Infeed, Discharge, Controls and Access
Connect the equipment to your line, services and controls while resolving required output and production pattern for day-to-day operation.
- 04
Run Agreed Production and Changeover Checks
Confirm cleaning, access and changeover method, then complete and record finished-pack checks and reject handling before your operating team takes over.
Important limits
Know what needs a separate check
- The selected method must be trialled with representative product and packaging.
- Supplier tolerances and product-condition changes can alter handling or fill behaviour.
- Equipment selection does not replace product, hygiene, packaging or regulatory validation.
Your final solution for tablet counting into bottles must reflect the law, current standards and site-specific risks that apply to your installation.